Brand New Tools And Carbide Insert Configurations From Iscar To Better Maximize The Machining Process

Brand New Tools And Carbide Insert Configurations From Iscar To Better Maximize The Machining Process

Iscar is introducing Penta 34 carbide inserts having a innovative PB chipformer. The PB chipformer features a single cavity using a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer having a distinct frontal edge.

The completely new chipformer was fashioned for machining soft materials. It is an excellent solution for parting bearing steel and other tremendously ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.

The combination of the unique chipformer and IC908 grade provides outstanding chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the functional IC908 PVD coated grade. The brand new family advances the application range of Iscar's largest practical grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when stacked up against to a competitor's tool, is a winning solution for machining all soft and ductile material.

Iscar's Upgrades for Parting

Iscar has developed a innovative family of reinforced Tang-Grip blades for the acclaimed TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced architecture, can be implemented in long overhang. Only the part of the blade necessary for penetration (cutting depth) has a reduced width. The remainder is thick, which provides enhanced rigidity and stiffness. These blades are an excellent solution for parting and grooving between the main and sub-spindle of turn/mill machines. The single-ended insert has a extraordinarily rigid clamping and therefore provides a exceptionally substantial advantage over any other system.

Further additions to Iscar's Grip family are Do-Grip carbide inserts built from the unique Sumo Tec carbide grades: IC807 IC808 and IC830. The completely new Sumo Tec grades extremely lengthen insert life, due to the most advanced coating technology followed by a specialized surface treatment. This also provides bettered tool life due to lowered surface stress and an evenly coated top surface. The even surface contributes to constant uninterrupted chip flow, less induced heat and less friction. The new process increases toughness and chipping resistance and thus diminishes friction and built-up edge. This in turn increases and prolongs tool life at increased machining conditions for all types of work piece materials. The new PVD process is fashioned of Iscar's AL-TEC coating technology, using the unique surface treatment.

Iscar's Chip Splitting Inserts
Iscar's brand new HM90 APCR 220605-CS grooved carbide inserts put an end to chip jamming dilemmas in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts fashioned specially for aluminum milling. With 2 grooves pressed into each polished cutting face, the inserts split aluminum chips into a manageable size for easy, constant evacuation despite the application's characteristic immense chip volume. The 22 mm inserts, each with two edges, are designed to maximize metal removal over the profuse range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work notably well with Iscar's revolutionary HM90 EAL/FAL...22 aluminum rough milling cutters. Besides dependably clearing chips, the inserts conserve power and reduce chatter in long-overhang setups. The inserts feature a cavity on the bottom to be certain correct mounting in cutter chip pockets furnished with normal spring pins. For maximum chip control, Iscar advises using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.

New End Mills Coming From Iscar Will Enhance Productivity While Lowering Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

Numerous Advancements Have Multiplied Iscar's Line Of Indexable Endmills For Expanded Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

Iscar Announces A Revolutionary Line Of Slitting Cutters Using Tang-Grip Technology And The Durability Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

Iscar Recently Releases Numerous Revolutionary Lines To Increase Their Family Of Milling Cutters
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.

Some Of The Many Improvements In Carbide Inserts Coming From Iscar From Over The Years
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

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